ANALISIS TOTAL PRODUCTIVE MAINTENANCE DENGAN METODE OEE DAN FMEA PADA MESIN EXTRUDER GW-350
DOI:
https://doi.org/10.37304/jptm.v4i1.5343Keywords:
Total Productive Maintenance, Overall Equipment Effectiveness, Six Big Losses, Failure Mode and Effect AnaylisisAbstract
An industrial company that specializes in plastics, with the basic ingredients of PolyEthylene Terephthalate, PolyPropylene, and Hight Impact Polystyrene, the product is a plastic plate that is produced through the operation of the Extruder machine. Total Productive Maintenance (TPM) is one method of analyzing a machine and will help research the effectiveness of a machine with the help of other methods such as Overall Equipment Effectiveness (OEE) and Failure Mode and Effect Analysis (FMEA). Based on the quantitative analysis of the OEE calculation, the OEE value of the Extruder 1 GW-350 machine is obtained with an average calculation of 79.35%. Based on qualitative analysis using FMEA, the RPN failure mode score on the Extruder 1 GW-350 engine was obtained. The highest RPN value is the printer is unstable (die) at 240.
Downloads
References
Ahuja, I. P. S., & Khamba, J. S. (n.d.). Total productive maintenance: Literature review and directions. 49.
Edward, J. G. (n.d.). Implementation of Total Productive Maintenance with Overal Equipment Effectiveness (Oee) Method to Determine Maintenance Strategy for Digester Plant Machines (Case Study of PT. Toba Pulp Lestari, Tbk). 3, 10.
Ghanem, M. (2021). Total Productivity Maintenance (TPM): A Hospitality Industry’s New Maintenance Approach. Journal of Association of Arab Universities for Tourism and Hospitality, 20(1), 236–264. https://doi.org/10.21608/jaauth.2021.64149.1140
Hisprastin, Y., & Musfiroh, I. (2020). Ishikawa Diagram dan Failure Mode Effect Analysis (FMEA) sebagai Metode yang Sering Digunakan dalam Manajemen Risiko Mutu di Industri. Majalah Farmasetika, 6(1), 1. https://doi.org/10.24198/mfarmasetika.v6i1.27106
Islam, S. S. (2020). Analisis Preventive Maintenance Pada Mesin Produksi dengan Metode Fuzzy FMEA. JTT (Jurnal Teknologi Terpadu), 8(1), 13–20. https://doi.org/10.32487/jtt.v8i1.766
Jamnia, A. (2018). Introduction to Product Design and Development for Engineers (1st ed.). CRC Press. https://doi.org/10.1201/9781315148939
Maheswaran, K., & Loganathan, T. (2013). A Novel Approach for Prioritization of Failure modes in FMEA using MCDM. International Journal of Engineering Research and Applications, 3(4), 7.
Marpaung, S. B., Ritonga, D. A. A., & Irwan, A. (2021). Analisa Risk Priority Number (RPN) Terhadap Keandalan Komponen Mesin Thresher Dengan Menggunakan Metode FMEA di PT.XYZ. JiTEKH, 9(2), 74–81. https://doi.org/10.35447/jitekh.v9i2.427
McKone, K. E., & Weiss, E. N. (n.d.). TPM Planned and Autonomous Maintenance: Bridging the Gap Between Practice and Research. 43.
Musdary, F., Amalia, L., Lubis, R. M. A., & Ningsih, W. (2021). Systematic Review: Efektivitas Ideonella sakaiensis dan Chlamydomonas reinhardtii sebagai Agen Biodegradasi Plastik Berbahan Dasar PET. Jurnal Biolokus, 4(1), 20. https://doi.org/10.30821/biolokus.v4i1.901
Nursanti, I. (2014). Analisis Perhitungan Overall Equipment Effectiveness (OEE) pada Mesin Packing Untuk Meningkatkan Nilai Availability Mesin. Jurnal Ilmiah Teknik Industri, 13(1), 7.
Sohal, A., Olhager, J., O’Neill, P., & Prajogo, D. (n.d.). Implementation of OEE – issues and challenges. 8.
Stevens, M. J., & Covas, J. A. (1995). Practical extrusion processes and their requirements. In M. J. Stevens & J. A. Covas, Extruder Principles and Operation (pp. 4–26). Springer Netherlands. https://doi.org/10.1007/978-94-011-0557-6_2
Suliantoro, H., Susanto, N., Prastawa, H., & Sihombing, I. (2017). Penerapan Metode Overall Equipment Effectiveness (OEE) dan Fault Tree Analysis (FTA) Untuk Mengukur Efektifitas Mesin Reng. Jurnal Teknik Industri, 12(2), 14.
Yusron, R. M., Jufrianto, M., & Arif, S. (2022). Analisa Overall Equipment Effectiveness Pada Mesin Hammer Mill Di Industri Rumput Laut. 3(2), 8.
